Multiple Packaging Solutions

Core highlights of the plan
1. Accurate counting, eliminating losses and customer complaints
Optional servo driven material sorting+intelligent counting system, realizing automatic stacking and precise counting of strip bags with an accuracy rate of 100%, completely solving the common problems of insufficient, excessive, and mixed packaging caused by manual counting - not only avoiding customer complaints and return fines caused by insufficient packaging, but also eliminating raw material waste caused by excessive packaging, reducing hidden costs for enterprises from the source, and adapting to multi specification packaging needs such as 10/12/15 strips.
2. Efficient linkage, breaking the bottleneck of production capacity
The entire line is seamlessly linked with the front-end multi column bag packaging machine, and the speed can be flexibly adjusted, perfectly matching the front-end production capacity of hundreds to thousands of bags per minute, completely solving the problem of "fast front-end and slow back-end" production capacity jamming; The entire process is automated (material handling → box opening → box loading → box sealing → inspection), which increases production capacity by 3-8 times compared to manual lines. Only one person is needed to inspect each line, greatly improving production efficiency.
3. Flexible adaptation to cope with multi SKU production
Support quick switching between multiple specifications and categories, with formula storage of ≥ 50 sets. Parameter debugging for different quantities of strips and box types can be completed in 5-10 minutes. It is suitable for multiple categories such as strip coffee, milk tea, protein powder, solid beverages, etc., easily meeting the market demand for small batches and multiple SKUs without the need for additional equipment investment, reducing the cost of enterprise expansion.
4. Controllable quality, improving product appearance and compliance
Flexible conveying throughout the entire process, avoiding wrinkles, scratches, and corners in the bags. After packaging, the bags are arranged neatly and sealed firmly and beautifully, improving the appearance and texture of the products and assisting supermarkets, e-commerce, and export access; The entire body is made of 304 stainless steel material, with no hygiene dead corners and minimal or no human contact with the product. Equipped with weighing and foreign object detection functions, it easily passes SC, HACCP, and GMP audits, meeting food and health product compliance requirements.
5. Error prevention closed loop, reducing management costs
Built in full process error prevention mechanism: no feeding without boxes, no sealing without materials, automatic detection and removal of missing instructions/accessories, alarm for poor sealing, reducing manual quality inspection pressure; Real time statistics of the entire production line data (output, qualification rate, fault records), which can be exported and traced, facilitate lean management of enterprises, and reduce management manpower investment.
6. High cost-effectiveness, quick return on investment
One line can replace 6-10 manual labor, saving tens of thousands to millions of labor costs annually, and usually recovering equipment investment in 10-18 months; Low equipment failure rate, easy maintenance, universal accessories, low maintenance costs in the later stage, and long-term cost reduction and efficiency improvement for enterprises.

Functional description of each model on the production line
1. Automatic material sorting machine for strip bags (front core equipment of the entire line)
Core function: Receive the strip bags output by the front-end multi column strip bag packaging machine, automatically complete the sorting, queuing, and stacking of strip bags, accurately achieve the preset quantity (10/12, etc.) of material sorting, with a counting accuracy of 100%; Equipped with anti stack bags, anti scratch, and anti wrinkle structures to prevent damage to the strip bags; Equipped with touch screen operation and formula storage function, it is suitable for the material sorting needs of multiple specifications of strip bags.
2. Fully automatic box packing machine (core host of the entire line)
Core function: Realize the automation of the entire box packing process, including automatic box suction, opening, and paper box forming. Accurately push the entire set of bags after material sorting into the paper box, and automatically complete the folding tongue, folding lid, spray glue (or buckle lid) sealing of the box; Built in error prevention detection, no feeding without boxes, no sealing without materials, automatic alarm for improper opening and abnormal glue spraying, automatic shutdown to protect equipment and products when boxes are stuck; Support quick switching between multiple specifications, with formula storage of ≥ 50 sets, ensuring packaging efficiency and sealing quality.
3. Manual/Accessories Automatic Dispensing Machine (optional standard)
Core function: Automatically sort and dispense instructions, mixing rods, and other accessories, and accurately synchronize the boxing process; Built in missing and multiple input detection functions, once an abnormality occurs, an alarm will be triggered immediately and unqualified products will be automatically removed, completely eliminating the problem of missing or misplaced accessories and reducing customer complaints.
4. Automatic weighing and testing machine (required quality inspection equipment)
Core function: Using dynamic high-precision weighing technology, real-time detection of finished products after packaging can accurately identify problems such as insufficient packaging, excessive packaging, empty boxes, and missing instructions/accessories; Unqualified products will automatically trigger sound and light alarms, complete diversion and elimination, and real-time statistics of production and qualification rates. The data can be exported and traced, providing support for quality inspection and management.
5. X-ray foreign object detection machine (required for high-end/export/health products)
Core function: Accurately detect various foreign objects such as metal, plastic, rubber, stones, paper scraps, etc. inside the finished product, and assist in detecting problems such as missing strips, missing instructions, and empty packages; Qualified products are transported normally, while unqualified products are automatically removed. The equipment meets the requirements of SC, HACCP, and GMP audits and is suitable for the export of food and health products and high-end market demand.
6. Finished product conveying and removal platform
Core function: Undertaking the packaging and testing of finished products, achieving smooth transportation of qualified products, automatic sorting and removal of unqualified products, facilitating manual sampling and production observation; It can be directly connected to the backend packing machine to achieve continuous production of the entire line, reduce manual transportation links, and improve production efficiency.
7. Date coding machine (optional)
Core function: triggered synchronously with the packaging machine, automatically printing production date, batch number, expiration date and other information on the finished paper box. No product code will be printed, and the printing is clear and not easy to fall off, meeting food compliance traceability requirements and adapting to channel access standards such as supermarkets and e-commerce.
8. 3D film packaging machine (specialized for finished product bagging packaging, optional)
Core function: Realize fully automatic film covering, sealing and cutting, and integrated packaging with heat shrinkage; Suitable for packaged beverage products, the film surface after packaging is tightly adhered, smooth and beautiful, playing a role in moisture, dust and damage prevention, improving the protection and appearance grade of the finished product; Support quick switching of multi specification boxed products, precise temperature control, no burning of paper boxes and packaging films, can be linked with the entire production line for synchronous start stop control.